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中空玻璃加工設備:立式與臥式清洗機的差異化解析

時間:2025-06-06 來源:http://dgjiaxing.com.cn/ 發(fā)布人:昌盛機械

  在中空玻璃生產流程中,清洗機作為關鍵設備,其結構形式直接影響加工效率與成品質量。立式清洗機與臥式清洗機作為兩大主流類型,在空間適配性、工藝適應性及操作便捷性方面展現出顯著差異。

  In the production process of insulating glass, the cleaning machine is a key equipment, and its structural form directly affects the processing efficiency and finished product quality. Vertical and horizontal cleaning machines, as the two mainstream types, exhibit significant differences in space adaptability, process adaptability, and operational convenience.

  立式清洗機的核心優(yōu)勢在于垂直空間利用。設備主體呈塔式結構,玻璃板材通過傳送輥道豎直進入清洗艙。這種設計使設備占地面積大幅減少,尤其適合廠房層高充裕但平面空間有限的加工場景。在清洗過程中,玻璃兩側同步布置的多組毛刷或海綿輥以垂直方向旋轉,配合高壓噴淋系統,可同時完成雙面去污。對于厚度超過12毫米的厚玻璃或異形玻璃,立式結構的夾持穩(wěn)定性更具優(yōu)勢,減少因重力導致的彎曲變形風險。

  The core advantage of a vertical cleaning machine lies in the utilization of vertical space. The main body of the equipment is in a tower structure, and glass sheets enter the cleaning compartment vertically through a conveyor roller. This design significantly reduces the footprint of the equipment, especially suitable for processing scenarios with ample floor height but limited floor space in factories. During the cleaning process, multiple sets of brushes or sponge rollers arranged synchronously on both sides of the glass rotate vertically, and with the help of a high-pressure spray system, double-sided cleaning can be completed simultaneously. For thick glass or irregular glass with a thickness exceeding 12 millimeters, the clamping stability of the vertical structure is more advantageous, reducing the risk of bending deformation caused by gravity.

  臥式清洗機則以水平傳送為特征。玻璃平鋪在輸送帶上,依次通過預洗、主洗、漂洗、風干等工位。這種布局便于集成多道清洗工序,形成連續(xù)生產線。臥式結構對玻璃尺寸的兼容性更強,可輕松應對超大板面玻璃的加工需求。在清洗介質方面,臥式機型更易配置超聲波清洗模塊,通過空化效應去除玻璃表面的頑固污漬,如膠痕、油墨等。對于Low-E玻璃等鍍膜產品,臥式清洗機的水平傳送方式可避免立式夾持可能造成的膜層損傷。

  Horizontal cleaning machines are characterized by horizontal conveying. The glass is laid flat on the conveyor belt and sequentially passes through pre washing, main washing, rinsing, air drying and other workstations. This layout facilitates the integration of multiple cleaning processes to form a continuous production line. The horizontal structure has stronger compatibility with glass dimensions and can easily meet the processing needs of ultra large panel glass. In terms of cleaning media, horizontal models are more easily equipped with ultrasonic cleaning modules, which remove stubborn stains such as glue marks and ink on the glass surface through cavitation effect. For coating products such as Low-E glass, the horizontal conveying method of the horizontal cleaning machine can avoid the film damage that may be caused by vertical clamping.

中空玻璃外合生產線(8)

  工藝適應性差異體現在清洗對象與效果維度。立式清洗機在清洗雙層或三層中空玻璃時,可通過調整傳送速度與刷洗壓力,確保間隔條周圍區(qū)域的清潔度。而臥式清洗機在處理夾膠玻璃時,其水平傳送特性可防止膠層因重力產生的微小位移。在干燥環(huán)節(jié),立式機型多采用垂直風刀,利用重力輔助脫水;臥式機型則配備多組熱風刀,形成立體風幕,加速玻璃表面水膜蒸發(fā)。

  The differences in process adaptability are reflected in the dimensions of cleaning objects and effects. When cleaning double-layer or three-layer insulated glass, the vertical cleaning machine can ensure the cleanliness of the area around the spacer by adjusting the conveying speed and brushing pressure. When processing laminated glass, the horizontal conveying characteristic of the horizontal cleaning machine can prevent small displacement of the adhesive layer due to gravity. In the drying process, vertical models often use vertical air knives and gravity assisted dehydration; The horizontal model is equipped with multiple sets of hot air knives, forming a three-dimensional air curtain to accelerate the evaporation of water film on the glass surface.

  操作維護層面,立式清洗機的垂直結構使毛刷更換、噴嘴調試需在高空作業(yè)平臺完成,對操作人員安全防護要求較高。臥式機型的模塊化設計則便于快速拆裝,日常維護可在一層平面完成。在能耗方面,立式機型因傳動部件集中,單位面積能耗相對較低;臥式機型因傳送帶長度增加,驅動電機功率需求相應提升。

  At the operational and maintenance level, the vertical structure of the vertical cleaning machine requires brush replacement and nozzle debugging to be completed on a high-altitude work platform, which places high demands on the safety protection of operators. The modular design of horizontal models facilitates quick disassembly and assembly, and daily maintenance can be completed on the first floor. In terms of energy consumption, vertical models have relatively low energy consumption per unit area due to the concentration of transmission components; Due to the increase in the length of the conveyor belt, the power demand of the drive motor for horizontal models has correspondingly increased.

  兩種機型在智能化升級路徑上各有側重。立式清洗機更易集成自動測厚系統,通過激光傳感器實時調整清洗參數;臥式機型則可搭載在線缺陷檢測模塊,利用工業(yè)相機對玻璃表面進行全尺寸掃描。隨著工業(yè)4.0推進,立式與臥式清洗機正通過物聯網技術實現數據互聯,構建中空玻璃加工的智能清潔單元。

  Both models have their own emphasis on the path of intelligent upgrade. Vertical cleaning machines are easier to integrate with automatic thickness measurement systems and adjust cleaning parameters in real-time through laser sensors; Horizontal models can be equipped with online defect detection modules, which use industrial cameras to perform full-size scanning of glass surfaces. With the advancement of Industry 4.0, vertical and horizontal cleaning machines are achieving data interconnection through IoT technology, constructing intelligent cleaning units for hollow glass processing.

  立式與臥式清洗機作為中空玻璃加工領域的互補設備,其差異源于空間結構、工藝需求及操作邏輯的根本區(qū)別。加工企業(yè)需根據產品譜系、廠房條件及產能規(guī)劃,選擇適配的清洗解決方案,或在生產線中組合配置,以實現清潔效率與加工品質的最優(yōu)化。

  As complementary equipment in the field of hollow glass processing, vertical and horizontal cleaning machines differ fundamentally in terms of spatial structure, process requirements, and operational logic. Processing enterprises need to choose suitable cleaning solutions based on product spectrum, factory conditions, and production capacity planning, or combine them in the production line to achieve the optimization of cleaning efficiency and processing quality.

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