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丁基膠涂布機(jī)在使用的常見問題

時間:2024-12-13 來源:http://dgjiaxing.com.cn/ 發(fā)布人:昌盛機(jī)械

中空玻璃丁基膠涂布機(jī)是一種專門用于中空玻璃生產(chǎn)中的設(shè)備,其主要功能是將丁基熱熔密封膠均勻地涂布在鋁間隔條的兩側(cè),以實現(xiàn)中空玻璃的第一道密封。這種設(shè)備在中空玻璃的制造過程中起著至關(guān)重要的作用,因為它直接影響到中空玻璃的密封性能和使用壽命。

Hollow glass butyl adhesive coating machine is a specialized equipment used in the production of hollow glass. Its main function is to evenly apply butyl hot melt sealant on both sides of the aluminum spacer to achieve the first sealing of the hollow glass. This device plays a crucial role in the manufacturing process of insulating glass, as it directly affects the sealing performance and service life of the insulating glass.

丁基膠涂布機(jī)的工作原理是將丁基膠加熱至一定溫度(通常為110-140℃),然后通過液壓系統(tǒng)將其加壓擠出,并均勻地涂在鋁間隔條的兩側(cè)。這個過程需要精確控制擠膠壓力和溫度,以確保丁基膠能夠均勻地覆蓋鋁條,并形成良好的密封效果。

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The working principle of the butyl rubber coating machine is to heat the butyl rubber to a certain temperature (usually 110-140 ℃), and then press it out through a hydraulic system, and evenly apply it to both sides of the aluminum spacer strip. This process requires precise control of extrusion pressure and temperature to ensure that the butyl rubber can evenly cover the aluminum strip and form a good sealing effect.

丁基膠涂布機(jī)的技術(shù)參數(shù)和性能特點包括:擠膠壓力一般在12-19MPa之間,打膠溫度在120-160℃之間,傳送速度可調(diào),通常在0-35m/min范圍內(nèi),膠嘴可調(diào)范圍為4-28mm等。這些參數(shù)的設(shè)置旨在保證丁基膠的用量適中,同時確保與基材如玻璃、鋁和不銹鋼的良好粘接性能。

The technical parameters and performance characteristics of the butyl rubber coating machine include: extrusion pressure generally between 12-19MPa, gluing temperature between 120-160 ℃, adjustable conveying speed, usually within the range of 0-35m/min, and adjustable nozzle range of 4-28mm. The setting of these parameters aims to ensure an appropriate amount of butyl rubber while ensuring good adhesion performance with substrates such as glass, aluminum, and stainless steel.

在實際應(yīng)用中,丁基膠涂布機(jī)還面臨一些常見問題,如溢膠、涂布不均、粘接力不足等。這些問題可以通過優(yōu)化設(shè)備參數(shù)、改進(jìn)操作方法來解決。例如,通過調(diào)整擠出溫度和氣壓,可以有效控制丁基膠的涂布寬度和均勻性。此外,智能涂膠機(jī)的出現(xiàn)也顯著提升了丁基膠涂布的自動化程度和生產(chǎn)效率,減少了人工操作中的誤差。

In practical applications, butyl rubber coating machines also face some common problems, such as overflow, uneven coating, and insufficient adhesive strength. These problems can be solved by optimizing equipment parameters and improving operating methods. For example, by adjusting the extrusion temperature and air pressure, the coating width and uniformity of butyl rubber can be effectively controlled. In addition, the emergence of intelligent coating machines has significantly improved the automation and production efficiency of butyl rubber coating, reducing errors in manual operations.

丁基膠涂布機(jī)不僅用于中空玻璃的生產(chǎn),還廣泛應(yīng)用于門窗、斷橋鋁、隔斷等中空玻璃的生產(chǎn)需求中。因此,選擇一個可靠、高效的丁基膠涂布機(jī)對于保證中空玻璃產(chǎn)品的質(zhì)量和性能至關(guān)重要。

The butyl rubber coating machine is not only used in the production of insulating glass, but also widely used in the production needs of insulating glass such as doors, windows, bridge aluminum, partitions, etc. Therefore, choosing a reliable and efficient butyl rubber coating machine is crucial for ensuring the quality and performance of insulated glass products.

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